But 'value' isn't just the sticker price. After handling rush orders for 7 years and processing over 200 PLC quotes, I've learned that the 'cheapest' option can cost you $1,500 in emergency shipping or a missed production deadline. For a recent project last March, a client needed 10 FX5U-32MT/ES units within 36 hours. Standard turnaround was 5 days. We paid a $420 rush fee (on top of $1,850 base cost) to get them there. The alternative? A $50,000 penalty clause for stopping a packaging line.
This guide covers the real cost of Mitsubishi PLCs, which series fits 80% of applications, and— because I hate fluff— a pragmatic test for your ignition control module using a multimeter (because if you're looking at PLCs, you're probably troubleshooting a system).
I'm a procurement specialist at an industrial automation distributor. In my role coordinating emergency shipments for manufacturing clients, I've handled over 250 urgent plc orders, including same-day turnarounds for automotive and food & beverage plants. Last quarter alone, we processed 47 rush orders with a 95% on-time delivery rate. Our policy now requires a 48-hour buffer on all critical components—a lesson learned after we lost an $80,000 contract in 2022 by trying to save $200 on standard shipping.
The core unit (CPU) is only 40-60% of the total cost. The rest is I/O modules, power supplies, software licenses, and the 'hidden' cost of support. Here's a snapshot of prices from our internal records and public distributor listings as of late 2024:
Note: These prices exclude shipping. Add 15-25% for rush fees (next-day air).
The FX series wins on price for 80% of applications. If you don't need redundancy (dual CPU), high-speed motion control (>4 axes), or large modular expansion (>256 I/O points), the FX5U is your best bet.
I recommend the FX5U for [Situation A]: standard discrete manufacturing, simple process control, or as a replacement for older FX1N/FX2N units. But if you're dealing with [Situation B]: a safety-critical system requiring SIL 3 certification, complex motion control with 8+ axes, or a machine needing a hot-swappable power supply, the Q series is the only choice.
For example, we had a client in 2023 who insisted on using an FX5U for a packaging machine that required precise registration control across 6 servo axes. The CPU couldn't handle the cycle time. They had to scrap the order, re-spec to a Q06UDEH, and pay a $200 restocking fee. The total 'savings' of going with an FX was negative $1,800. I should have pushed back harder.
Since many searching for PLC prices are also troubleshooting industrial machinery, here's a quick, no-nonsense test. This is for a standard automotive or small-engine ignition module (not a large industrial firing system).
That said, this test confirms the module is switching, but not the quality of the spark. I've seen modules pass the multimeter test but fail under load due to internal resistance. The definitive test is a spark gap tester. In my opinion, replacing an OEM module is always safer than a cheap aftermarket unit—learned that after three breakdowns on a fleet of Caterpillar generators in 2021.
You might have noticed 'delta q battery charger' in the search terms. If you're looking for a charger for your forklift or aerial platform, the Delta Q QuiQ series is my go-to recommendation. It's programmable, reliable, and handles lithium batteries well. The price is $450-$650 for a standard unit. But if you're charging standard flooded lead-acid, a cheaper Schumacher (around $150) will do the job. Don't overpay for features you won't use.
The best PLC, charger, or module is the one that meets your specific timeline and reliability needs, not just the lowest price. The Mitsubishi FX series is a workhorse, but it has limits. The Delta Q charger is premium, but overkill for some. And a multimeter test is a good start, but it's not the final word.
If you're in a rush (like most of my clients), here's my final advice: Spend the extra 10-15% on a reputable supplier with a documented delivery guarantee. That 'cheap' PLC from an online marketplace might cost you two weeks of downtime and a $200 rush fee when it arrives damaged or is the wrong model. I've seen it happen more times than I can count.